Production and quality system

A factory that sees itself in real time

ManufacturingOromia Live
Production Plant today Example system · sample data
Plant today Tikimt 9, 2019
Output today 182,400 bottles, 3 lines
Line efficiency 81% +3 pts this week
Scrap rate 1.9% target under 2.5%
Orders due this week 46 41 on schedule
Output per shift, last 30 shifts
Shift 1Shift 15Now
Needs attention
  • Line 2 stopped: capper jam, maintenance on the way
  • Preforms below reorder point: purchase request raised
  • Batch B-0412 passed quality control
Lines
LineProductOutputEfficiencyStatus
Line 1Water 0.5 L74,20086%Running
Line 2Water 1.5 L51,60072%Stopped 14 min
Line 3Juice 0.33 L56,60084%Running

Before

  • Raw-material stock nobody trusted, plans changed by phone, quality checks on paper.

After

  • Materials, lines, quality and maintenance in one system, with shift output posted automatically and traced by batch.

The situation

Raw-material stock nobody trusted, plans changed by phone, quality checks on paper.

What we built

A beverage manufacturer connected stores, production lines, quality checks and maintenance, with a live view of output for management. It was delivered in phases, each one in use before the next began: production planning, stores and raw materials, quality and batch traceability and maintenance.

How it connects

It works with the tools the organisation already relies on: Accounting, Scales and scanners and Distributor orders. Staff were trained in their own language, and every action in the system is recorded with who did it and when.

Where it stands

Materials, lines, quality and maintenance in one system, with shift output posted automatically and traced by batch.

Bring us the work that slows you down.

Tell us how things run today. We reply within one working day with what we would build first and how long it would take.

Talk to Kavod

We reply within one working day.